Nitrocellulose Motion Picture FilmMotion picture films incorporate an emulsion atop a “plastic” substrate. Historically, this substrate has been made from three basic materials. The oldest of film varieties was cellulose nitrate, a.k.a. nitrocellulose. Films produced using this material were, and are, the most susceptible to loss through deterioration. It’s a matter of chemistry.
Chemical StructuresNotice the structure of cellulose, a major component of plant fiber. Then examine the largely similar structure of nitrocellulose. Take note of the differences. Yes, they are identical, except the hydroxyl groups (-OH) are changed into nitrate groups (-NO₃)⁺. This is accomplished by reacting cellulose with nitric acid in the presence of a dehydrating agent (such as concentrated sulfuric acid). Perhaps it is easiest to envision the process,
Ring-OH + HNO₃ → Ring-O-NO₂ + H₂O
Decomposition and DeteriorationThe problem, as previously mentioned, is the chemical deterioration or breakdown of nitrocellulose. Cellulose nitrate is used in a variety of ways. It is not used solely as film. Another use, for example, was in lacquers. Heat and ultraviolet radiation hasten decomposition through reaction such as the following,
Ring-O-NO₂ → Ring-O• + •NO2In addition, typically during its manufacture only about 29 out of every 30 hydroxyl groups are replaced by nitrate groups. The thirtieth group is replaced by a variety of sulfate group. For example, the formation of cellulose hydrogen sulfate,
Ring-OH + H₂SO₄ → Ring-OSO₂OH + H₂OAlternately, some cellulose rings might react with the sulfuric acid dehydrating agent to produce dicellulose sulfate. That reaction can be written,
Ring-OH + H₂SO₄ + Ring-OH → Ring-OSO₂O-Ring + 2H₂OThe hydrogen sulfate listed first is seriously hygroscopic (that is, it absorbs water from the surrounding air), leading to decomposition via de-esterification (loss of the sulfate or nitrate group).
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